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SPL

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SPL is a high-tech automated line for cutting polyurethane foam and polyester fiber. This process line produces sponges starting from laminated material, and it can be enriched with special optional modules, such as a milling machine with a vacuum system, a printer module and rotation conveyors. Sponges can then have a nails-saver system and a printed logo.

The line is fully automated and managed by SPL software that has been developed especially for this equipment. Astronomic productivity, fully customizable.

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Application

Packaging
Packaging
Houseware
Houseware
Cleaning
Cleaning
Insulation
Insulation
Multi Purpose
Multi Purpose

Datasheet

SPL-R
Starting from laminated roller
SPL-L
Starting from laminated pre-cut layers
SPL-S
Starting from laminated pre-cut stripes
Sponge width
60 mm | 3" / 80 mm | 7"
Sponge thickness (mm)
22 mm | 1"/ 60 mm | 3"
Material
PU flexible foam, laminated materials, polyester fiber
Power
3PH+N+PE(400V/230V),50/60Hz+20KW,32A
Air pressure (bar)
8
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Cutting station (SPL-R, SPL-L)
This cutting station cuts the material into stripes which are then conveyed to the other systems. The loader can support a full rolleror pre-cut sheets.
V-cutting station
This cutting station cuts the stripes into singles sponges which are then conveyed to the other systems. It’s loaded with lots of stripes, which are cut simultaneosly.
Cutting station single
This cutting station cuts out single sponges starting from a continuos stripe. It can be integrated as the last step of the process, or can replace other cutting stations.
Milling station
The milling machine creates the nails-saver,the groove in the lateral part of the sponges. It conveys and acts on the sponges one by one at high speed. It features a vacuum system which removes the resulting dust.
Printing station
The printing station operates on the sponge by printing the company logo on it. Fast in processing and accurate in execution.
See all technical data
Starting from laminated roller:
2000 mm x ∞ pieces | 79” x ∞ pieces
Starting from laminated pre-cut layers:
2000 mm x 1000 | 79” x 39” pieces
Starting from laminated pre-cut stripes:
2000 mm x 40 pieces | 79” x 1,6” pieces
Production:
10.000 mm - 12.000 mm pieces | 394” / 472” pieces
More info